/* TODO LIST --------- 1. cooling moves - DONE 2. account for perimeter and finish_layer extrusions and subtract it from last wipe - DONE 3. priming extrusions (last wipe must clear the color) 4. Peter's wipe tower - layer's are not exactly square 5. Peter's wipe tower - variable width for higher levels 6. Peter's wipe tower - make sure it is not too sparse (apply max_bridge_distance and make last wipe longer) 7. Peter's wipe tower - enable enhanced first layer adhesion */ #include "WipeTowerPrusaMM.hpp" #include #include #include #include #include #include #include #include "Analyzer.hpp" #if defined(__linux) || defined(__GNUC__ ) #include #endif /* __linux */ #ifdef _MSC_VER #define strcasecmp _stricmp #endif namespace Slic3r { namespace PrusaMultiMaterial { class Writer { public: Writer(float layer_height, float line_width) : m_current_pos(std::numeric_limits::max(), std::numeric_limits::max()), m_current_z(0.f), m_current_feedrate(0.f), m_layer_height(layer_height), m_extrusion_flow(0.f), m_preview_suppressed(false), m_elapsed_time(0.f), m_default_analyzer_line_width(line_width) { // adds tag for analyzer: char buf[64]; sprintf(buf, ";%s%f\n", GCodeAnalyzer::Height_Tag.c_str(), m_layer_height); // don't rely on GCodeAnalyzer knowing the layer height - it knows nothing at priming m_gcode += buf; sprintf(buf, ";%s%d\n", GCodeAnalyzer::Extrusion_Role_Tag.c_str(), erWipeTower); m_gcode += buf; change_analyzer_line_width(line_width); } Writer& change_analyzer_line_width(float line_width) { // adds tag for analyzer: char buf[64]; sprintf(buf, ";%s%f\n", GCodeAnalyzer::Width_Tag.c_str(), line_width); m_gcode += buf; return *this; } Writer& set_initial_position(const WipeTower::xy &pos) { m_start_pos = WipeTower::xy(pos,0.f,m_y_shift).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg); m_current_pos = pos; return *this; } Writer& set_initial_tool(const unsigned int tool) { m_current_tool = tool; return *this; } Writer& set_z(float z) { m_current_z = z; return *this; } Writer& set_extrusion_flow(float flow) { m_extrusion_flow = flow; return *this; } Writer& set_rotation(WipeTower::xy& pos, float width, float depth, float angle) { m_wipe_tower_pos = pos; m_wipe_tower_width = width; m_wipe_tower_depth=depth; m_angle_deg = angle; return (*this); } Writer& set_y_shift(float shift) { m_current_pos.y -= shift-m_y_shift; m_y_shift = shift; return (*this); } // Suppress / resume G-code preview in Slic3r. Slic3r will have difficulty to differentiate the various // filament loading and cooling moves from normal extrusion moves. Therefore the writer // is asked to suppres output of some lines, which look like extrusions. Writer& suppress_preview() { change_analyzer_line_width(0.f); m_preview_suppressed = true; return *this; } Writer& resume_preview() { change_analyzer_line_width(m_default_analyzer_line_width); m_preview_suppressed = false; return *this; } Writer& feedrate(float f) { if (f != m_current_feedrate) m_gcode += "G1" + set_format_F(f) + "\n"; return *this; } const std::string& gcode() const { return m_gcode; } const std::vector& extrusions() const { return m_extrusions; } float x() const { return m_current_pos.x; } float y() const { return m_current_pos.y; } const WipeTower::xy& pos() const { return m_current_pos; } const WipeTower::xy start_pos_rotated() const { return m_start_pos; } const WipeTower::xy pos_rotated() const { return WipeTower::xy(m_current_pos,0.f,m_y_shift).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg); } float elapsed_time() const { return m_elapsed_time; } // Extrude with an explicitely provided amount of extrusion. Writer& extrude_explicit(float x, float y, float e, float f = 0.f) { if (x == m_current_pos.x && y == m_current_pos.y && e == 0.f && (f == 0.f || f == m_current_feedrate)) // Neither extrusion nor a travel move. return *this; float dx = x - m_current_pos.x; float dy = y - m_current_pos.y; double len = sqrt(dx*dx+dy*dy); // For rotated wipe tower, transform position to printer coordinates WipeTower::xy rotated_current_pos(WipeTower::xy(m_current_pos,0.f,m_y_shift).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg)); // this is where we are WipeTower::xy rot(WipeTower::xy(x,y+m_y_shift).rotate(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_angle_deg)); // this is where we want to go if (! m_preview_suppressed && e > 0.f && len > 0.) { // Width of a squished extrusion, corrected for the roundings of the squished extrusions. // This is left zero if it is a travel move. float width = float(double(e) * /*Filament_Area*/2.40528 / (len * m_layer_height)); // Correct for the roundings of a squished extrusion. width += m_layer_height * float(1. - M_PI / 4.); if (m_extrusions.empty() || m_extrusions.back().pos != rotated_current_pos) m_extrusions.emplace_back(WipeTower::Extrusion(rotated_current_pos, 0, m_current_tool)); m_extrusions.emplace_back(WipeTower::Extrusion(WipeTower::xy(rot.x, rot.y), width, m_current_tool)); } m_gcode += "G1"; if (std::abs(rot.x - rotated_current_pos.x) > EPSILON) m_gcode += set_format_X(rot.x); if (std::abs(rot.y - rotated_current_pos.y) > EPSILON) m_gcode += set_format_Y(rot.y); if (e != 0.f) m_gcode += set_format_E(e); if (f != 0.f && f != m_current_feedrate) m_gcode += set_format_F(f); m_current_pos.x = x; m_current_pos.y = y; // Update the elapsed time with a rough estimate. m_elapsed_time += ((len == 0) ? std::abs(e) : len) / m_current_feedrate * 60.f; m_gcode += "\n"; return *this; } Writer& extrude_explicit(const WipeTower::xy &dest, float e, float f = 0.f) { return extrude_explicit(dest.x, dest.y, e, f); } // Travel to a new XY position. f=0 means use the current value. Writer& travel(float x, float y, float f = 0.f) { return extrude_explicit(x, y, 0.f, f); } Writer& travel(const WipeTower::xy &dest, float f = 0.f) { return extrude_explicit(dest.x, dest.y, 0.f, f); } // Extrude a line from current position to x, y with the extrusion amount given by m_extrusion_flow. Writer& extrude(float x, float y, float f = 0.f) { float dx = x - m_current_pos.x; float dy = y - m_current_pos.y; return extrude_explicit(x, y, sqrt(dx*dx+dy*dy) * m_extrusion_flow, f); } Writer& extrude(const WipeTower::xy &dest, const float f = 0.f) { return extrude(dest.x, dest.y, f); } Writer& rectangle(const WipeTower::xy& ld,float width,float height,const float f = 0.f) { WipeTower::xy corners[4]; corners[0] = ld; corners[1] = WipeTower::xy(ld,width,0.f); corners[2] = WipeTower::xy(ld,width,height); corners[3] = WipeTower::xy(ld,0.f,height); int index_of_closest = 0; if (x()-ld.x > ld.x+width-x()) // closer to the right index_of_closest = 1; if (y()-ld.y > ld.y+height-y()) // closer to the top index_of_closest = (index_of_closest==0 ? 3 : 2); travel(corners[index_of_closest].x, y()); // travel to the closest corner travel(x(),corners[index_of_closest].y); int i = index_of_closest; do { ++i; if (i==4) i=0; extrude(corners[i], f); } while (i != index_of_closest); return (*this); } Writer& load(float e, float f = 0.f) { if (e == 0.f && (f == 0.f || f == m_current_feedrate)) return *this; m_gcode += "G1"; if (e != 0.f) m_gcode += set_format_E(e); if (f != 0.f && f != m_current_feedrate) m_gcode += set_format_F(f); m_gcode += "\n"; return *this; } // Derectract while moving in the X direction. // If |x| > 0, the feed rate relates to the x distance, // otherwise the feed rate relates to the e distance. Writer& load_move_x(float x, float e, float f = 0.f) { return extrude_explicit(x, m_current_pos.y, e, f); } Writer& retract(float e, float f = 0.f) { return load(-e, f); } // Elevate the extruder head above the current print_z position. Writer& z_hop(float hop, float f = 0.f) { m_gcode += std::string("G1") + set_format_Z(m_current_z + hop); if (f != 0 && f != m_current_feedrate) m_gcode += set_format_F(f); m_gcode += "\n"; return *this; } // Lower the extruder head back to the current print_z position. Writer& z_hop_reset(float f = 0.f) { return z_hop(0, f); } // Move to x1, +y_increment, // extrude quickly amount e to x2 with feed f. Writer& ram(float x1, float x2, float dy, float e0, float e, float f) { extrude_explicit(x1, m_current_pos.y + dy, e0, f); extrude_explicit(x2, m_current_pos.y, e); return *this; } // Let the end of the pulled out filament cool down in the cooling tube // by moving up and down and moving the print head left / right // at the current Y position to spread the leaking material. Writer& cool(float x1, float x2, float e1, float e2, float f) { extrude_explicit(x1, m_current_pos.y, e1, f); extrude_explicit(x2, m_current_pos.y, e2); return *this; } Writer& set_tool(int tool) { char buf[64]; sprintf(buf, "T%d\n", tool); m_gcode += buf; m_current_tool = tool; return *this; } // Set extruder temperature, don't wait by default. Writer& set_extruder_temp(int temperature, bool wait = false) { if (temperature != current_temp) { char buf[128]; sprintf(buf, "M%d S%d\n", wait ? 109 : 104, temperature); m_gcode += buf; current_temp = temperature; } return *this; }; // Wait for a period of time (seconds). Writer& wait(float time) { if (time==0) return *this; char buf[128]; sprintf(buf, "G4 S%.3f\n", time); m_gcode += buf; return *this; }; // Set speed factor override percentage. Writer& speed_override(int speed) { char buf[128]; sprintf(buf, "M220 S%d\n", speed); m_gcode += buf; return *this; }; // Set digital trimpot motor Writer& set_extruder_trimpot(int current) { char buf[128]; sprintf(buf, "M907 E%d\n", current); m_gcode += buf; return *this; }; Writer& flush_planner_queue() { m_gcode += "G4 S0\n"; return *this; } // Reset internal extruder counter. Writer& reset_extruder() { m_gcode += "G92 E0\n"; return *this; } Writer& comment_with_value(const char *comment, int value) { char strvalue[64]; sprintf(strvalue, "%d", value); m_gcode += std::string(";") + comment + strvalue + "\n"; return *this; }; Writer& set_fan(unsigned int speed) { if (speed == m_last_fan_speed) return *this; if (speed == 0) m_gcode += "M107\n"; else { m_gcode += "M106 S"; char buf[128]; sprintf(buf,"%u\n",(unsigned int)(255.0 * speed / 100.0)); m_gcode += buf; } m_last_fan_speed = speed; return *this; } Writer& comment_material(WipeTowerPrusaMM::material_type material) { m_gcode += "; material : "; switch (material) { case WipeTowerPrusaMM::PVA: m_gcode += "#8 (PVA)"; break; case WipeTowerPrusaMM::SCAFF: m_gcode += "#5 (Scaffold)"; break; case WipeTowerPrusaMM::FLEX: m_gcode += "#4 (Flex)"; break; default: m_gcode += "DEFAULT (PLA)"; break; } m_gcode += "\n"; return *this; }; Writer& append(const char *text) { m_gcode += text; return *this; } private: WipeTower::xy m_start_pos; WipeTower::xy m_current_pos; float m_current_z; float m_current_feedrate; unsigned int m_current_tool; float m_layer_height; float m_extrusion_flow; bool m_preview_suppressed; std::string m_gcode; std::vector m_extrusions; float m_elapsed_time; float m_angle_deg = 0.f; float m_y_shift = 0.f; WipeTower::xy m_wipe_tower_pos; float m_wipe_tower_width = 0.f; float m_wipe_tower_depth = 0.f; float m_last_fan_speed = 0.f; int current_temp = -1; const float m_default_analyzer_line_width; std::string set_format_X(float x) { char buf[64]; sprintf(buf, " X%.3f", x); m_current_pos.x = x; return buf; } std::string set_format_Y(float y) { char buf[64]; sprintf(buf, " Y%.3f", y); m_current_pos.y = y; return buf; } std::string set_format_Z(float z) { char buf[64]; sprintf(buf, " Z%.3f", z); return buf; } std::string set_format_E(float e) { char buf[64]; sprintf(buf, " E%.4f", e); return buf; } std::string set_format_F(float f) { char buf[64]; sprintf(buf, " F%d", int(floor(f + 0.5f))); m_current_feedrate = f; return buf; } Writer& operator=(const Writer &rhs); }; // class Writer }; // namespace PrusaMultiMaterial WipeTowerPrusaMM::material_type WipeTowerPrusaMM::parse_material(const char *name) { if (strcasecmp(name, "PLA") == 0) return PLA; if (strcasecmp(name, "ABS") == 0) return ABS; if (strcasecmp(name, "PET") == 0) return PET; if (strcasecmp(name, "HIPS") == 0) return HIPS; if (strcasecmp(name, "FLEX") == 0) return FLEX; if (strcasecmp(name, "SCAFF") == 0) return SCAFF; if (strcasecmp(name, "EDGE") == 0) return EDGE; if (strcasecmp(name, "NGEN") == 0) return NGEN; if (strcasecmp(name, "PVA") == 0) return PVA; return INVALID; } // Returns gcode to prime the nozzles at the front edge of the print bed. WipeTower::ToolChangeResult WipeTowerPrusaMM::prime( // print_z of the first layer. float first_layer_height, // Extruder indices, in the order to be primed. The last extruder will later print the wipe tower brim, print brim and the object. const std::vector &tools, // If true, the last priming are will be the same as the other priming areas, and the rest of the wipe will be performed inside the wipe tower. // If false, the last priming are will be large enough to wipe the last extruder sufficiently. bool last_wipe_inside_wipe_tower) { this->set_layer(first_layer_height, first_layer_height, tools.size(), true, false); this->m_current_tool = tools.front(); // The Prusa i3 MK2 has a working space of [0, -2.2] to [250, 210]. // Due to the XYZ calibration, this working space may shrink slightly from all directions, // therefore the homing position is shifted inside the bed by 0.2 in the firmware to [0.2, -2.0]. // box_coordinates cleaning_box(xy(0.5f, - 1.5f), m_wipe_tower_width, wipe_area); const float prime_section_width = std::min(240.f / tools.size(), 60.f); box_coordinates cleaning_box(xy(5.f, 0.f), prime_section_width, 100.f); PrusaMultiMaterial::Writer writer(m_layer_height, m_perimeter_width); writer.set_extrusion_flow(m_extrusion_flow) .set_z(m_z_pos) .set_initial_tool(m_current_tool) .append(";--------------------\n" "; CP PRIMING START\n") .append(";--------------------\n") .speed_override(100); writer.set_initial_position(xy(0.f, 0.f)) // Always move to the starting position .travel(cleaning_box.ld, 7200) .set_extruder_trimpot(750); // Increase the extruder driver current to allow fast ramming. for (size_t idx_tool = 0; idx_tool < tools.size(); ++ idx_tool) { unsigned int tool = tools[idx_tool]; m_left_to_right = true; toolchange_Change(writer, tool, m_filpar[tool].material); // Select the tool, set a speed override for soluble and flex materials. toolchange_Load(writer, cleaning_box); // Prime the tool. if (idx_tool + 1 == tools.size()) { // Last tool should not be unloaded, but it should be wiped enough to become of a pure color. toolchange_Wipe(writer, cleaning_box, wipe_volumes[tools[idx_tool-1]][tool]); } else { // Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool. //writer.travel(writer.x(), writer.y() + m_perimeter_width, 7200); toolchange_Wipe(writer, cleaning_box , 20.f); box_coordinates box = cleaning_box; box.translate(0.f, writer.y() - cleaning_box.ld.y + m_perimeter_width); toolchange_Unload(writer, box , m_filpar[m_current_tool].material, m_filpar[tools[idx_tool + 1]].first_layer_temperature); cleaning_box.translate(prime_section_width, 0.f); writer.travel(cleaning_box.ld, 7200); } ++ m_num_tool_changes; } // Reset the extruder current to a normal value. writer.set_extruder_trimpot(550) .feedrate(6000) .flush_planner_queue() .reset_extruder() .append("; CP PRIMING END\n" ";------------------\n" "\n\n"); // so that tool_change() will know to extrude the wipe tower brim: m_print_brim = true; ToolChangeResult result; result.print_z = this->m_z_pos; result.layer_height = this->m_layer_height; result.gcode = writer.gcode(); result.elapsed_time = writer.elapsed_time(); result.extrusions = writer.extrusions(); result.start_pos = writer.start_pos_rotated(); result.end_pos = writer.pos_rotated(); return result; } WipeTower::ToolChangeResult WipeTowerPrusaMM::tool_change(unsigned int tool, bool last_in_layer) { if ( m_print_brim ) return toolchange_Brim(); float wipe_area = 0.f; bool last_change_in_layer = false; float wipe_volume = 0.f; // Finds this toolchange info if (tool != (unsigned int)(-1)) { for (const auto &b : m_layer_info->tool_changes) if ( b.new_tool == tool ) { wipe_volume = wipe_volumes[b.old_tool][b.new_tool]; if (tool == m_layer_info->tool_changes.back().new_tool) last_change_in_layer = true; wipe_area = b.required_depth * m_layer_info->extra_spacing; break; } } else { // Otherwise we are going to Unload only. And m_layer_info would be invalid. } box_coordinates cleaning_box( m_wipe_tower_pos + xy(m_perimeter_width / 2.f, m_perimeter_width / 2.f), m_wipe_tower_width - m_perimeter_width, (tool != (unsigned int)(-1) ? /*m_layer_info->depth*/wipe_area+m_depth_traversed-0.5*m_perimeter_width : m_wipe_tower_depth-m_perimeter_width)); PrusaMultiMaterial::Writer writer(m_layer_height, m_perimeter_width); writer.set_extrusion_flow(m_extrusion_flow) .set_z(m_z_pos) .set_initial_tool(m_current_tool) .set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle) .set_y_shift(m_y_shift + (tool!=(unsigned int)(-1) && (m_current_shape == SHAPE_REVERSED && !m_peters_wipe_tower) ? m_layer_info->depth - m_layer_info->toolchanges_depth(): 0.f)) .append(";--------------------\n" "; CP TOOLCHANGE START\n") .comment_with_value(" toolchange #", m_num_tool_changes + 1) // the number is zero-based .comment_material(m_filpar[m_current_tool].material) .append(";--------------------\n") .speed_override(100); xy initial_position = cleaning_box.ld + WipeTower::xy(0.f,m_depth_traversed); writer.set_initial_position(initial_position); // Increase the extruder driver current to allow fast ramming. writer.set_extruder_trimpot(750); // Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool. if (tool != (unsigned int)-1){ // This is not the last change. toolchange_Unload(writer, cleaning_box, m_filpar[m_current_tool].material, m_is_first_layer ? m_filpar[tool].first_layer_temperature : m_filpar[tool].temperature); toolchange_Change(writer, tool, m_filpar[tool].material); // Change the tool, set a speed override for soluble and flex materials. toolchange_Load(writer, cleaning_box); writer.travel(writer.x(),writer.y()-m_perimeter_width); // cooling and loading were done a bit down the road toolchange_Wipe(writer, cleaning_box, wipe_volume); // Wipe the newly loaded filament until the end of the assigned wipe area. } else toolchange_Unload(writer, cleaning_box, m_filpar[m_current_tool].material, m_filpar[m_current_tool].temperature); ++ m_num_tool_changes; m_depth_traversed += wipe_area; if (last_change_in_layer) {// draw perimeter line writer.set_y_shift(m_y_shift); if (m_peters_wipe_tower) writer.rectangle(m_wipe_tower_pos,m_layer_info->depth + 3*m_perimeter_width,m_wipe_tower_depth); else { writer.rectangle(m_wipe_tower_pos,m_wipe_tower_width, m_layer_info->depth + m_perimeter_width); if (layer_finished()) { // no finish_layer will be called, we must wipe the nozzle writer.travel(m_wipe_tower_pos.x + (writer.x()> (m_wipe_tower_pos.x + m_wipe_tower_width) / 2.f ? 0.f : m_wipe_tower_width), writer.y()); } } } writer.set_extruder_trimpot(550) // Reset the extruder current to a normal value. .feedrate(6000) .flush_planner_queue() .reset_extruder() .append("; CP TOOLCHANGE END\n" ";------------------\n" "\n\n"); ToolChangeResult result; result.print_z = this->m_z_pos; result.layer_height = this->m_layer_height; result.gcode = writer.gcode(); result.elapsed_time = writer.elapsed_time(); result.extrusions = writer.extrusions(); result.start_pos = writer.start_pos_rotated(); result.end_pos = writer.pos_rotated(); return result; } WipeTower::ToolChangeResult WipeTowerPrusaMM::toolchange_Brim(bool sideOnly, float y_offset) { const box_coordinates wipeTower_box( m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth); PrusaMultiMaterial::Writer writer(m_layer_height, m_perimeter_width); writer.set_extrusion_flow(m_extrusion_flow * 1.1f) .set_z(m_z_pos) // Let the writer know the current Z position as a base for Z-hop. .set_initial_tool(m_current_tool) .set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle) .append(";-------------------------------------\n" "; CP WIPE TOWER FIRST LAYER BRIM START\n"); xy initial_position = wipeTower_box.lu - xy(m_perimeter_width * 6.f, 0); writer.set_initial_position(initial_position); writer.extrude_explicit(wipeTower_box.ld - xy(m_perimeter_width * 6.f, 0), // Prime the extruder left of the wipe tower. 1.5f * m_extrusion_flow * (wipeTower_box.lu.y - wipeTower_box.ld.y), 2400); // The tool is supposed to be active and primed at the time when the wipe tower brim is extruded. // Extrude 4 rounds of a brim around the future wipe tower. box_coordinates box(wipeTower_box); box.expand(m_perimeter_width); for (size_t i = 0; i < 4; ++ i) { writer.travel (box.ld, 7000) .extrude(box.lu, 2100).extrude(box.ru) .extrude(box.rd ).extrude(box.ld); box.expand(m_perimeter_width); } writer.travel(wipeTower_box.ld, 7000); // Move to the front left corner. writer.travel(wipeTower_box.rd) // Always wipe the nozzle with a long wipe to reduce stringing when moving away from the wipe tower. .travel(wipeTower_box.ld); writer.append("; CP WIPE TOWER FIRST LAYER BRIM END\n" ";-----------------------------------\n"); m_print_brim = false; // Mark the brim as extruded ToolChangeResult result; result.print_z = this->m_z_pos; result.layer_height = this->m_layer_height; result.gcode = writer.gcode(); result.elapsed_time = writer.elapsed_time(); result.extrusions = writer.extrusions(); result.start_pos = writer.start_pos_rotated(); result.end_pos = writer.pos_rotated(); return result; } // Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool. void WipeTowerPrusaMM::toolchange_Unload( PrusaMultiMaterial::Writer &writer, const box_coordinates &cleaning_box, const material_type current_material, const int new_temperature) { float xl = cleaning_box.ld.x + 1.f * m_perimeter_width; float xr = cleaning_box.rd.x - 1.f * m_perimeter_width; const float line_width = m_perimeter_width * m_filpar[m_current_tool].ramming_line_width_multiplicator; // desired ramming line thickness const float y_step = line_width * m_filpar[m_current_tool].ramming_step_multiplicator * m_extra_spacing; // spacing between lines in mm writer.append("; CP TOOLCHANGE UNLOAD\n") .change_analyzer_line_width(line_width); unsigned i = 0; // iterates through ramming_speed m_left_to_right = true; // current direction of ramming float remaining = xr - xl ; // keeps track of distance to the next turnaround float e_done = 0; // measures E move done from each segment writer.travel(xl, cleaning_box.ld.y + m_depth_traversed + y_step/2.f ); // move to starting position // if the ending point of the ram would end up in mid air, align it with the end of the wipe tower: if (m_layer_info > m_plan.begin() && m_layer_info < m_plan.end() && (m_layer_info-1!=m_plan.begin() || !m_adhesion )) { // this is y of the center of previous sparse infill border float sparse_beginning_y = m_wipe_tower_pos.y; if (m_current_shape == SHAPE_REVERSED) sparse_beginning_y += ((m_layer_info-1)->depth - (m_layer_info-1)->toolchanges_depth()) - ((m_layer_info)->depth-(m_layer_info)->toolchanges_depth()) ; else sparse_beginning_y += (m_layer_info-1)->toolchanges_depth() + m_perimeter_width; //debugging: /* float oldx = writer.x(); float oldy = writer.y(); writer.travel(xr,sparse_beginning_y); writer.extrude(xr+5,writer.y()); writer.travel(oldx,oldy);*/ float sum_of_depths = 0.f; for (const auto& tch : m_layer_info->tool_changes) { // let's find this toolchange if (tch.old_tool == m_current_tool) { sum_of_depths += tch.ramming_depth; float ramming_end_y = m_wipe_tower_pos.y + sum_of_depths; ramming_end_y -= (y_step/m_extra_spacing-m_perimeter_width) / 2.f; // center of final ramming line // debugging: /*float oldx = writer.x(); float oldy = writer.y(); writer.travel(xl,ramming_end_y); writer.extrude(xl-15,writer.y()); writer.travel(oldx,oldy);*/ if ( (m_current_shape == SHAPE_REVERSED && ramming_end_y < sparse_beginning_y - 0.5f*m_perimeter_width ) || (m_current_shape == SHAPE_NORMAL && ramming_end_y > sparse_beginning_y + 0.5f*m_perimeter_width ) ) { writer.extrude(xl + tch.first_wipe_line-1.f*m_perimeter_width,writer.y()); remaining -= tch.first_wipe_line-1.f*m_perimeter_width; } break; } sum_of_depths += tch.required_depth; } } // now the ramming itself: while (i < m_filpar[m_current_tool].ramming_speed.size()) { const float x = volume_to_length(m_filpar[m_current_tool].ramming_speed[i] * 0.25f, line_width, m_layer_height); const float e = m_filpar[m_current_tool].ramming_speed[i] * 0.25f / Filament_Area; // transform volume per sec to E move; const float dist = std::min(x - e_done, remaining); // distance to travel for either the next 0.25s, or to the next turnaround const float actual_time = dist/x * 0.25; writer.ram(writer.x(), writer.x() + (m_left_to_right ? 1.f : -1.f) * dist, 0, 0, e * (dist / x), std::hypot(dist, e * (dist / x)) / (actual_time / 60.)); remaining -= dist; if (remaining < WT_EPSILON) { // we reached a turning point writer.travel(writer.x(), writer.y() + y_step, 7200); m_left_to_right = !m_left_to_right; remaining = xr - xl; } e_done += dist; // subtract what was actually done if (e_done > x - WT_EPSILON) { // current segment finished ++i; e_done = 0; } } WipeTower::xy end_of_ramming(writer.x(),writer.y()); writer.change_analyzer_line_width(m_perimeter_width); // so the next lines are not affected by ramming_line_width_multiplier // Pull the filament end to the BEGINNING of the cooling tube while still moving the print head float oldx = writer.x(); float turning_point = (!m_left_to_right ? std::max(xl,oldx-15.f) : std::min(xr,oldx+15.f) ); // so it's not too far float xdist = std::abs(oldx-turning_point); float edist = -(m_cooling_tube_retraction+m_cooling_tube_length/2.f-42); writer.suppress_preview() .load_move_x(turning_point,-15 , 60.f * std::hypot(xdist,15)/15 * 83 ) // fixed speed after ramming .load_move_x(oldx ,edist , 60.f * std::hypot(xdist,edist)/std::abs(edist) * m_filpar[m_current_tool].unloading_speed ) .load_move_x(turning_point,-15 , 60.f * std::hypot(xdist,15)/15 * m_filpar[m_current_tool].unloading_speed*0.55f ) .load_move_x(oldx ,-12 , 60.f * std::hypot(xdist,12)/12 * m_filpar[m_current_tool].unloading_speed*0.35f ) .resume_preview(); if (new_temperature != 0) // Set the extruder temperature, but don't wait. writer.set_extruder_temp(new_temperature, false); // cooling: writer.suppress_preview(); writer.travel(writer.x(), writer.y() + y_step); const float start_x = writer.x(); turning_point = ( xr-start_x > start_x-xl ? xr : xl ); const float max_x_dist = 2*std::abs(start_x-turning_point); const unsigned int N = 4 + std::max(0.f, (m_filpar[m_current_tool].cooling_time-14)/3); float time = m_filpar[m_current_tool].cooling_time / float(N); i = 0; while (i cleaning_box.lu.y-0.5f*m_perimeter_width) break; // in case next line would not fit traversed_x -= writer.x(); x_to_wipe -= fabs(traversed_x); if (x_to_wipe < WT_EPSILON) { writer.travel(m_left_to_right ? xl + 1.5*m_perimeter_width : xr - 1.5*m_perimeter_width, writer.y(), 7200); break; } // stepping to the next line: writer.extrude(writer.x() + (i % 4 == 0 ? -1.f : (i % 4 == 1 ? 1.f : 0.f)) * 1.5*m_perimeter_width, writer.y() + dy); m_left_to_right = !m_left_to_right; } // this is neither priming nor not the last toolchange on this layer - we are going back to the model - wipe the nozzle if (m_layer_info != m_plan.end() && m_current_tool != m_layer_info->tool_changes.back().new_tool) { m_left_to_right = !m_left_to_right; writer.travel(writer.x(), writer.y() - dy) .travel(m_wipe_tower_pos.x + (m_left_to_right ? m_wipe_tower_width : 0.f), writer.y()); } writer.set_extrusion_flow(m_extrusion_flow); // Reset the extrusion flow. } WipeTower::ToolChangeResult WipeTowerPrusaMM::finish_layer() { // This should only be called if the layer is not finished yet. // Otherwise the caller would likely travel to the wipe tower in vain. assert(! this->layer_finished()); PrusaMultiMaterial::Writer writer(m_layer_height, m_perimeter_width); writer.set_extrusion_flow(m_extrusion_flow) .set_z(m_z_pos) .set_initial_tool(m_current_tool) .set_rotation(m_wipe_tower_pos, m_wipe_tower_width, m_wipe_tower_depth, m_wipe_tower_rotation_angle) .set_y_shift(m_y_shift - (m_current_shape == SHAPE_REVERSED && !m_peters_wipe_tower ? m_layer_info->toolchanges_depth() : 0.f)) .append(";--------------------\n" "; CP EMPTY GRID START\n") .comment_with_value(" layer #", m_num_layer_changes + 1); // Slow down on the 1st layer. float speed_factor = m_is_first_layer ? 0.5f : 1.f; float current_depth = m_layer_info->depth - m_layer_info->toolchanges_depth(); box_coordinates fill_box(m_wipe_tower_pos + xy(m_perimeter_width, m_depth_traversed + m_perimeter_width), m_wipe_tower_width - 2 * m_perimeter_width, current_depth-m_perimeter_width); if (m_left_to_right) // so there is never a diagonal travel writer.set_initial_position(fill_box.ru); else writer.set_initial_position(fill_box.lu); box_coordinates box = fill_box; for (int i=0;i<2;++i) { if (m_layer_info->toolchanges_depth() < WT_EPSILON) { // there were no toolchanges on this layer if (i==0) box.expand(m_perimeter_width); else box.expand(-m_perimeter_width); } else i=2; // only draw the inner perimeter, outer has been already drawn by tool_change(...) writer.rectangle(box.ld,box.rd.x-box.ld.x,box.ru.y-box.rd.y,2900*speed_factor); } // we are in one of the corners, travel to ld along the perimeter: if (writer.x() > fill_box.ld.x+EPSILON) writer.travel(fill_box.ld.x,writer.y()); if (writer.y() > fill_box.ld.y+EPSILON) writer.travel(writer.x(),fill_box.ld.y); if (m_is_first_layer && m_adhesion) { // Extrude a dense infill at the 1st layer to improve 1st layer adhesion of the wipe tower. box.expand(-m_perimeter_width/2.f); int nsteps = int(floor((box.lu.y - box.ld.y) / (2*m_perimeter_width))); float step = (box.lu.y - box.ld.y) / nsteps; writer.travel(box.ld-xy(m_perimeter_width/2.f,m_perimeter_width/2.f)); if (nsteps >= 0) for (int i = 0; i < nsteps; ++i) { writer.extrude(box.ld.x+m_perimeter_width/2.f, writer.y() + 0.5f * step); writer.extrude(box.rd.x - m_perimeter_width / 2.f, writer.y()); writer.extrude(box.rd.x - m_perimeter_width / 2.f, writer.y() + 0.5f * step); writer.extrude(box.ld.x + m_perimeter_width / 2.f, writer.y()); } writer.travel(box.rd.x-m_perimeter_width/2.f,writer.y()); // wipe the nozzle } else { // Extrude a sparse infill to support the material to be printed above. const float dy = (fill_box.lu.y - fill_box.ld.y - m_perimeter_width); const float left = fill_box.lu.x+2*m_perimeter_width; const float right = fill_box.ru.x - 2 * m_perimeter_width; if (dy > m_perimeter_width) { // Extrude an inverse U at the left of the region. writer.travel(fill_box.ld + xy(m_perimeter_width * 2, 0.f)) .extrude(fill_box.lu + xy(m_perimeter_width * 2, 0.f), 2900 * speed_factor); const int n = 1+(right-left)/(m_bridging); const float dx = (right-left)/n; for (int i=1;i<=n;++i) { float x=left+dx*i; writer.travel(x,writer.y()); writer.extrude(x,i%2 ? fill_box.rd.y : fill_box.ru.y); } writer.travel(left,writer.y(),7200); // wipes the nozzle before moving away from the wipe tower } else writer.travel(right,writer.y(),7200); // wipes the nozzle before moving away from the wipe tower } writer.append("; CP EMPTY GRID END\n" ";------------------\n\n\n\n\n\n\n"); m_depth_traversed = m_wipe_tower_depth-m_perimeter_width; ToolChangeResult result; result.print_z = this->m_z_pos; result.layer_height = this->m_layer_height; result.gcode = writer.gcode(); result.elapsed_time = writer.elapsed_time(); result.extrusions = writer.extrusions(); result.start_pos = writer.start_pos_rotated(); result.end_pos = writer.pos_rotated(); return result; } // Appends a toolchange into m_plan and calculates neccessary depth of the corresponding box void WipeTowerPrusaMM::plan_toolchange(float z_par, float layer_height_par, unsigned int old_tool, unsigned int new_tool,bool brim) { assert(m_plan.back().z <= z_par + WT_EPSILON ); // refuses to add a layer below the last one if (m_plan.empty() || m_plan.back().z + WT_EPSILON < z_par) // if we moved to a new layer, we'll add it to m_plan first m_plan.push_back(WipeTowerInfo(z_par, layer_height_par)); if (brim) { // this toolchange prints brim - we must add it to m_plan, but not to count its depth m_plan.back().tool_changes.push_back(WipeTowerInfo::ToolChange(old_tool, new_tool)); return; } if (old_tool==new_tool) // new layer without toolchanges - we are done return; // this is an actual toolchange - let's calculate depth to reserve on the wipe tower float depth = 0.f; float width = m_wipe_tower_width - 3*m_perimeter_width; float length_to_extrude = volume_to_length(0.25f * std::accumulate(m_filpar[old_tool].ramming_speed.begin(), m_filpar[old_tool].ramming_speed.end(), 0.f), m_perimeter_width * m_filpar[old_tool].ramming_line_width_multiplicator, layer_height_par); depth = (int(length_to_extrude / width) + 1) * (m_perimeter_width * m_filpar[old_tool].ramming_line_width_multiplicator * m_filpar[old_tool].ramming_step_multiplicator); float ramming_depth = depth; length_to_extrude = width*((length_to_extrude / width)-int(length_to_extrude / width)) - width; float first_wipe_line = -length_to_extrude; length_to_extrude += volume_to_length(wipe_volumes[old_tool][new_tool], m_perimeter_width, layer_height_par); length_to_extrude = std::max(length_to_extrude,0.f); depth += (int(length_to_extrude / width) + 1) * m_perimeter_width; depth *= m_extra_spacing; m_plan.back().tool_changes.push_back(WipeTowerInfo::ToolChange(old_tool, new_tool, depth, ramming_depth,first_wipe_line)); } void WipeTowerPrusaMM::plan_tower() { // Calculate m_wipe_tower_depth (maximum depth for all the layers) and propagate depths downwards m_wipe_tower_depth = 0.f; for (auto& layer : m_plan) layer.depth = 0.f; for (int layer_index = m_plan.size() - 1; layer_index >= 0; --layer_index) { float this_layer_depth = std::max(m_plan[layer_index].depth, m_plan[layer_index].toolchanges_depth()); m_plan[layer_index].depth = this_layer_depth; if (this_layer_depth > m_wipe_tower_depth - m_perimeter_width) m_wipe_tower_depth = this_layer_depth + m_perimeter_width; for (int i = layer_index - 1; i >= 0 ; i--) { if (m_plan[i].depth - this_layer_depth < 2*m_perimeter_width ) m_plan[i].depth = this_layer_depth; } } } void WipeTowerPrusaMM::save_on_last_wipe() { for (m_layer_info=m_plan.begin();m_layer_infoz, m_layer_info->height, 0, m_layer_info->z == m_plan.front().z, m_layer_info->z == m_plan.back().z); if (m_layer_info->tool_changes.size()==0) // we have no way to save anything on an empty layer continue; for (const auto &toolchange : m_layer_info->tool_changes) tool_change(toolchange.new_tool, false); float width = m_wipe_tower_width - 3*m_perimeter_width; // width we draw into float length_to_save = 2*(m_wipe_tower_width+m_wipe_tower_depth) + (!layer_finished() ? finish_layer().total_extrusion_length_in_plane() : 0.f); float length_to_wipe = volume_to_length(wipe_volumes[m_layer_info->tool_changes.back().old_tool][m_layer_info->tool_changes.back().new_tool], m_perimeter_width,m_layer_info->height) - m_layer_info->tool_changes.back().first_wipe_line - length_to_save; length_to_wipe = std::max(length_to_wipe,0.f); float depth_to_wipe = m_perimeter_width * (std::floor(length_to_wipe/width) + ( length_to_wipe > 0.f ? 1.f : 0.f ) ) * m_extra_spacing; //depth += (int(length_to_extrude / width) + 1) * m_perimeter_width; m_layer_info->tool_changes.back().required_depth = m_layer_info->tool_changes.back().ramming_depth + depth_to_wipe; } } // Processes vector m_plan and calls respective functions to generate G-code for the wipe tower // Resulting ToolChangeResults are appended into vector "result" void WipeTowerPrusaMM::generate(std::vector> &result) { if (m_plan.empty()) return; m_extra_spacing = 1.f; plan_tower(); for (int i=0;i<5;++i) { save_on_last_wipe(); plan_tower(); } if (m_peters_wipe_tower) make_wipe_tower_square(); m_layer_info = m_plan.begin(); m_current_tool = (unsigned int)(-2); // we don't know which extruder to start with - we'll set it according to the first toolchange std::vector layer_result; for (auto layer : m_plan) { set_layer(layer.z,layer.height,0,layer.z == m_plan.front().z,layer.z == m_plan.back().z); if (m_peters_wipe_tower) m_wipe_tower_rotation_angle += 90.f; else m_wipe_tower_rotation_angle += 180.f; if (!m_peters_wipe_tower && m_layer_info->depth < m_wipe_tower_depth - m_perimeter_width) m_y_shift = (m_wipe_tower_depth-m_layer_info->depth-m_perimeter_width)/2.f; for (const auto &toolchange : layer.tool_changes) { if (m_current_tool == (unsigned int)(-2)) m_current_tool = toolchange.old_tool; layer_result.emplace_back(tool_change(toolchange.new_tool, false)); } if (! layer_finished()) { auto finish_layer_toolchange = finish_layer(); if ( ! layer.tool_changes.empty() ) { // we will merge it to the last toolchange auto& last_toolchange = layer_result.back(); if (last_toolchange.end_pos != finish_layer_toolchange.start_pos) { char buf[2048]; // Add a travel move from tc1.end_pos to tc2.start_pos. sprintf(buf, "G1 X%.3f Y%.3f F7200\n", finish_layer_toolchange.start_pos.x, finish_layer_toolchange.start_pos.y); last_toolchange.gcode += buf; } last_toolchange.gcode += finish_layer_toolchange.gcode; last_toolchange.extrusions.insert(last_toolchange.extrusions.end(),finish_layer_toolchange.extrusions.begin(),finish_layer_toolchange.extrusions.end()); last_toolchange.end_pos = finish_layer_toolchange.end_pos; } else layer_result.emplace_back(std::move(finish_layer_toolchange)); } result.emplace_back(std::move(layer_result)); m_is_first_layer = false; } } void WipeTowerPrusaMM::make_wipe_tower_square() { const float width = m_wipe_tower_width - 3 * m_perimeter_width; const float depth = m_wipe_tower_depth - m_perimeter_width; // area that we actually print into is width*depth float side = sqrt(depth * width); m_wipe_tower_width = side + 3 * m_perimeter_width; m_wipe_tower_depth = side + 2 * m_perimeter_width; // For all layers, find how depth changed and update all toolchange depths for (auto &lay : m_plan) { side = sqrt(lay.depth * width); float width_ratio = width / side; //lay.extra_spacing = width_ratio; for (auto &tch : lay.tool_changes) tch.required_depth *= width_ratio; } plan_tower(); // propagates depth downwards again (width has changed) for (auto& lay : m_plan) // depths set, now the spacing lay.extra_spacing = lay.depth / lay.toolchanges_depth(); } }; // namespace Slic3r